Sunday, February 14, 2016

Lighting Considerations

For the last couple months I've been busy painting the walls in the workroom as well as finishing up some other projects around the house.  Last week I finally had a chance to start thinking about what color "sky" I'd like to apply to the layout room, which I will discuss in another post soon.  Recently, I was also able to make a decision about how I'd like to light the layout, which I felt was an important step before trying to choose a backdrop color.  In short, basic 4' double-bulb fluorescent shop lights spaced a foot or less apart will light the layout.  I plant to set them roughly 4-5 inches out from the fascia to allow adequate side-on light to the layout itself.  Most of my track will be set back 6 or more inches from the edge of the benchwork, and there will be roughly 27" of vertical separation between the bulbs and the layout surface.  I want to avoid the top-down effect of having lights directly over the benchwork.  My layout will represent mid-October where sunlight in north-central Indiana is fairly low-angle all day long. A rigid valance dropping down 10-12" from the ceiling will shield the majority of the light from the viewer, creating the "shadow-box" sort of effect that I prefer.  I was able to mock-up this plan with an 8' module placed on some shelf brackets in the workroom where my staging yard will be located.

Mock-up of layout at appropriate height with basic valance.  This allowed me to test various
Lighting techniques as well as specific bulbs to determine what looked "right" to my eye.

 Once I set up the module and a basic valance I was able to check some different lighting options.  I have read a lot about LED lighting and believe that it is probably the best option for the future, however right now the cost is still a downside for me.  My best option for being able to move forward without breaking the bank was going to be either fluorescent tubes or CFL bulbs spaced closely.  So I acquired the materials to test both options.  I pulled enough 12-2 wire from my panel to the layout room to power a small town, so some quick math confirmed that I wouldn't exceed code limits of electrical load on my lighting.  This was an important consideration from step one when I was pulling wire a year ago before drywall.  30 to 40 fixtures is a whole lot of amperage, so I feel it pays to provide a little bit of over-kill in the planning and construction phase.  Below is my very biased, non-scientific testing and decision-making process:

Test one consisted of two basic 4' shop light fixtures using T8 bulbs.  I placed the fixtures basically end-to-end behind the valance set as far forward as possible.  I bought three types of Phillips 32W T8 bulbs from Home Depot:

Daylight Deluxe: 2,850 Lumens - CRI 75 - Color Temp 6500K
Natural Light: 2,850 Lumens - CRI 82 - Color Temp 5000K
Neutral: 2,875 Lumens - CRI 84 - Color Temp 3500K

To start with, I placed both bulbs into the fixtures to get an idea of their overall appearance.  I very quickly decided that the Daylight Deluxe was far too blue, the Natural Light was pretty good (but "flat" sort of gray-ish) and that the Neutral was great at bringing out the warm colors (red, orange, yellow) but cast an overall orange-ish hue (which was expected).  

Natural Light bulbs on the left, Daylight Deluxe on the right.  Note the very obvious
blue light cast by the Daylight Deluxe... yeeek.
 
Natural Light bulbs on the left, Neutral bulbs on the right.  The yellows of the CNW GP40
and the ex-Chessie covered hopper stand out much better, even the Tuscan of the Conrail covered hopper
seems to look better, bringing out the slight red tint. The orange tint is very obvious against the 
wall though, and seems to kill the blue and green colors. 
 
 
I felt like the Daylight Deluxe option was off the table.  The blue was too extreme for my taste.  I wondered if combing the Natural Light and Neutral bulbs in the fixtures (one of each per fixture) would produce a "best of both worlds" result... so I tried it out.

Combining the Natural Light and Neutral bulbs actually gave me the effect that was most pleasing 
to my eye.




I was pleased that it seemed to have the desired effect of bringing out all the colors, while backing off the familiar orange cast of the "warmer" bulb.  At this point I was pretty sure I would end up using this method.  I still had to try out the CFL option, though so I built up a test set-up on the back of the test valance, and took down the fluorescent fixtures.

I placed a ceiling box on the framework of the valance, a cheap plastic socket and wired between the sockets, spacing them about 16" apart. 

 

CFL bulbs placed behind the valance.

I used Utilitech 18W (75W equivalent) bulbs from Lowe's.  These advertise 5000K Daylight color with 1200 Lumens.  
Lighting provided by the four CFL bulbs.
 
Overall, the light provided by the CFL option wasn't too bad, but the intensity was lacking.  I thought that stepping up to the 100W equivalent bulbs I had might help this, and it may have but I ran into another problem.  I didn't take photos to show it, but the major issue with the 100W eq's wasn't so much the light, but the aesthetics.  The 100W eq's are so long, that when combined with the depth of the box and socket along with the deeper base of the bulb, the lit portion of the bulb was already over the edge of the benchwork, producing a strong top-lit effect that I was trying to avoid.  It was a little bit evident on the 75W eq's as well.  Turning the bulbs vertical may have alleviated this, but then the bottom of the bulb was close to protruding from the bottom of the valance, which wasn't gonna work either.  At this point I scrapped the CFL option.  Difficulty of wiring a hundred-some-odd of these sockets around the room was also a factor.  I had initially thought that it may be a slightly cheaper option than the T8 fixtures, but this turned out to be false as well.  Not by a huge margin, so the basis of my decision could be made solely on what I thought looked best.  Subsequently I settled on the combined T8 bulb method. 

With the lighting question answered, I could turn my attention to the backdrop and valance.

 
 

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